ROUNDS

.031

.149

.262

.468

.812

3 1/2" STATION

.040

.156

.265

.475

.843

1.312

.055

.160

.270

.480

.860

1.437

.062

.166

.281

.484

.875

1.490

.067

.169

.290

.500

.906

1.500

.073

.172

.296

.515

.937

1.563

.078

.177

.302

.531

.945

1.591

.086

.182

.312

.546

.953

1.610

.089

.187

.315

.562

.970

1.625

.093

.191

.328

.567

.984

1.650

.097

.193

.332

.593

1.000

1.737

.100

.196

.343

.609

1.021

1.875

.106

.203

.350

.625

1.062

2.000

.112

.213

.360

.633

1.093

2.060

.115

.215

.368

.642

1.125

2.115

.120

.218

.375

.656

1.140

2.250

.125

.221

.382

.670

1.156

2.410 +.004

.128

.228

.390

.687

1.187

2.937

.130

.234

.406

.718

1.215

3.000

.133

.238

.413

.738

1.234

3.240

.136

.246

.421

.750

1.250

3.400

.140

.250

.437

.765

1.281

.144

.253

.442

.781

.257

.453

SQUARES

.090

.265

.390

.562

3 1/2" STATION

KEYED 45°

.125

.292

.400

.584

.950

.250 X 45°

.156

.302

.437

.625

1.000

.375 X 45°

.166

.312

.450

.650

1.040

.687 X 45°

.187

.350

.500

.750

1.500

.241

.360

.531

.875

.250

.375

OBROUNDS

.062 X .219

.125 X 1.000

.156 X .500

.218 X .480

.281 X .410

3 1/2" STATION

.062 X .500

.127 X .627

.166 X .750

.218 X .625

.281 X .625

.172 X 2.805

.093 X .250

.127 X .753

.171 X .250

.221 x .310

.294 X 1.216

.500 X 3.125

.093 X .750

.127 X .812

.173 X .281

.228 X .480

.312 x .500

.958 X 3.216

.100 X .187

.130 X .190

.180 X .210

.234 X .625

.343 X .375

.100 X .250

.136 X .187

.182 X .250

.240 X .720

.350 X .660

.100 X 1.000

.136 X .375

.187 X .250

.250 X .375

.375 X .750

.125 X .218

.138 X .237

.187 X .375

.250 X .450

.375 X 1.000

KEYED 45°

.125 X .250

.140 X .250

.187 X .500

.250 X .500

.391 X .500

.046 X .680 45°

.125 X .312

.150 X .850

.187 X .810

.250 X .875

.410 X 1.000

.093 X .750 45°

.125 X .375

.155 x .185

.187 X 1.000

.250 X 1.000

.500 X 1.250

.125 X .500

.156 X .250

.203 X .312

.590 X 1.190

.125 x .594

.156 X .312

.203 X .500

.156 X .375

RECTANGLES

.026 X .305

.100 x .200

.140 X .250

.265 X .875

.420 X .916

3 1/2" STATION

.032 X .160

.100 X .700

.140 X .375

.270 X .450

.425 X .725

.187 X 1.842

.036 X .250

.100 X 1.285
(open stripper)

.150 X .400

.280 X .875

.437 X .700

.218 X 1.308

.042 X 1.000

.156 x .266

.281 X 1.000

.462 X .736

.230 X 3.000

.050 X .310

.105 X .285

.156 X .750

.295 X .465

.490 X 1.000

.240 X 1.370

.054 X .500

.109 X .230

.160 X .360

.312 X 1.000

.500 X .563

.250 X 2.000

.060 X .155

.110 X .300

.170 X .300

.320 x .420

.500 x .625

.250 X 3.000

.062 x .125

.119 X .676

.178 x .448

.325 X .500

.500 X .718

.437 X 2.000

.062 X .187

.120 X .220

.187 X .375

.344 X .676

.508 X .756

.450 X 2.050

.062 X .500

.120 X .315

.187 X .520

.350 X .700

.515 X .600

.580 x 2.350

.068 X .500

.125 X .180

.187 X 1.000

.359 X .969

.578 X .625

.580 x 2.880

.073 X .145

.125 X .265

.200 X .375

.375 X .705

.580 X .800

.605 X 1.958

.075 X .155

.125 X .312

.200 X .700

.375 X 1.000

.590 X .688

.620 X 1.750

.075 x 1.000

.125 X .500

.230 X .380

.380 X .940

.643 x .660

.640 X 2.500

.080 X .900

.125 X 1.125

.230 X .395

.385 X 1.000

.650 X .688

.710 X 1.300

.085 x .900

.126 X .428

.234 X .500

.390 X .435

.650 x .750

.855 X 2.372

.090 X .590

.126 X .438

.250 X .300

.395 X .665

.672 X 1.000

.880 X 3.147

.093 X .125

.129 x .434

.250 X .500

.400 X .700

.720 x .880

.980 X 2.385

.093 X .218

.130 x 1.000

.250 X 1.000

.416 X .916

.740 X .886

.990 X 1.220

.093 X .250

.136 X .437

.265 X .650

.418 X .707

.750 X .800

1.050 X 2.100

.093 X .750

.138 x .237

4-WAY RADIUS TOOLS

R=.062

A=.500

B=.250

R .094

A=.625

B=.250

R=.125

A=.625

B=.250

R=.188

A=.750

B=.250

A=.875

B=.250

R=.300

A=.750

B=.100

R=.500

A=1.250

B=.250

CONNECTOR PUNCHES

W = .450

W = .513

W = .449

W = .600

W = .450

W = .390

L = .750

L = .750

L = .806

L = 1.000

L = 1.652

L = 1.100

A = 10 DEG.

A = 10 DEG.

A = 10 DEG.

A = 15 DEG.

A = 10 DEG.

A = 9 DEG.

Rad = .156 R

Rad = .032 R

Rad = .132 R

Rad = .200 R

Rad = .080 R

Rad = .100 R

1 1/4" STATION

1 1/4" STATION

1 1/4" STATION

1 1/4" STATION

3 1/2" STATION

1 1/4" STATION

SINGLE "D"

.140 X .126

.375 X .350

.625 X .587

.200 X .177

.390 X .360

.625 X .600

.250 X .235

.437 X .413

.640 X .609

.257 X .237

.445 x .415

.685 x .661

.265 X .240

.455 X .433

.687 X .570

.265 X .258

.480 X .450

.705 X .671

.281 X .265

.500 X .468

.740 X .700

.300 X .281

.510 X .480

.895 X .848

.314 X .225

.515 X .480

1.007 X .955

.317 X .286

.550 X .497

1.012 X .950

.360 X .325

.562 X .521

1.020 X .950

DOUBLE "D"

.236 X .130

.563 x .500

3 1/2" STATION

.253 X .209

.625 X .540

3.050 X 2.780

.266 X .224

.625 X .570

.325 X .250

.640 X .505

.331 X .266

.640 X .544

.375 X .325

.656 X .570

.390 X .325

.687 X .570

.445 X .382

.717 X .657

.500 X .445

.740 X .700

.505 x .460

.760 X .665

C'SK TOOLS

DIA.

DEG.

PILOT

MAT.

TOOL#

pre-punch

.170

82 deg

.129

.030

204-3801

.140

.172

100 deg

.104

.040

205-0453

.123

.182

82 deg

.104

.089

84-3855

.126

.184

82 deg

.109

.048

82-9929

.128

.185

82 deg

.093

.062

84-0384

.120

.194

82 deg

No Pilot

.048

82-7718mod

--

.197

90 deg

.122

.040

206-5868

.142

.213

82 deg

.102

.090

86-3882

.132

.225

100 deg

.130

.125

201-0520

.156

.228 x .258

100 deg

No Pilot

.048

271-9090

.155 x .185

.230

90 deg

No Pilot

.062

83-1278mod

.162

.235

82 deg

.131

.062

84-0385

.157

.240

100 deg

No Pilot

.059 min

251-6102

--

.250

90 deg

.138

.062

90-1754

.169

.250

120 deg

No Pilot

.048 min

241-7664

--

.250 w/ .015 deep recess

120 deg

No Pilot

.048 min

266-6515

--

.250 w/ .015 deep recess

120 deg

No Pilot

.089 min

266-6514

.255

100 deg

.128

.059

83-0114

.161

.256 x .350

100°

.156 x .250

.089

289-7328

.183 x .277

.260

120 deg

No Pilot

.059 min

244-2189

--

.270

82 deg

.162

.062

29-0085

.182

.279

82 deg

.156

.080

89-5572

.189

.279

100 deg

.141

.062

202-5308

.175

.280

82 deg

.152

.125

84-4031

.187

.280 x .310

100 deg

No Pilot

.090

271-9092

.180 x .210

.283

90 deg

.218

.048

43-3244

.285 x .485

100°

.166 x .366

.090

.310

100 deg

No Pilot

.098 min

244-2169

--

.318

90 deg

.218

.059

83-5464

.246

.320

82 deg

.170

.125

84-4030

.210

.332

82 deg

.183

.090

203-9526

.221

.334

82 deg

.188

.125

07-9526

.228

Squares & Rectangles with Radiused Corners

SQUARES

RECTANGLES

.300 sq. w/ .052R

.375 X .500 rect. w/.062R

.399 sq. w/ .072R

.399 X .576 rect. w/ .072R

.500 sq. w/ .062R

.550 x 1.650 rect. w/ .125R

.513 sq. w/ .062R

.600 x .800 rect. w/ .202R

.890 sq. w/ .150R

.735 x 2.880 rect. w/ .125R

.890 x 1.200 rect. w/ .150R

KEYWAYS

.203 OUTSIDE KEYWAY

.468 INSIDE KEYWAY

.250 INSIDE KEYWAY

.500 INSIDE KEYWAY

ROUNDS FOR " POLE PIECES "

.046 +.004

.332 +.004

.528 +.003

.762 +.004

.987 +.003

1.591 +.004

.147 +.003

.336 +.004

.575 +.003

.771 +.004

1.062 +.004

1.650 +.004

.197 +.003

.412 +.003

.582 +.004

.806 +.004

1.117 +.003

1.750 +.004

.222 +.003

.434 +.003

.597 +.003

.816 +.004

1.136 +.004

1.821 +.004

.246 +.004

.447 +.003

.622 +.003

.822 +.003

1.160 +.004

1.856 +.004

.277 +.004

.458 +.004

.684 +.003

.847 +.003

1.246 +.004

2.086 +.004

.298 +.002

.471 +.004

.721 +.004

.897 +.003

1.357 +.004

2.396 +.004

.307 +.004

.497 +.003

.750 +.004

.905 +.003

1.362 +.003

.312 +.004

.511 +.004

.762 +.002

.922 +.003

1.554 +.006

CLUSTER TOOLS

TOOL

STATION

VIEW .GIF FILE

.156 Diameter 3X

1 1/4

.156_Dia_3X

.156 Diameter 6X

1 1/4

.156_Dia_6X

.187 Diameter 24X

3 1/2

.187_Dia_24X
View sample staggered pattern

.250 Diameter 12X

3 1/2

.250_Dia_12X

.250 Square 3X

1 1/4

.250_SQ_3X

EXTRUSION PUNCHES

INSIDE DIA.

MAT.

Form up/down

HEIGHT (O.D.)

PRE-PUNCH

Wilson tool #

Relieved

used on:

.078

.048

Form-Up

.085

.055

269-3076

Yes

.100

.048

Form-Up

.096

.057

206-8058

NO

.149

.048

Form-Up

.110

.078

206-8059

YES

.125

.059

Form-Up

?

.059

03-4417

NO

EMBOSS PUNCHES

Shape

I.D.

Height
I.D.

Mat. thickness

Form up/
Form down

Station

Wilson
tool #

used on:

Round

.220

.070

.018

From Up

1 1/4

Round

.525

.050

.035

Form Up

1 1/4

216-2666

Round

1.180

.245

.075

Form Up

3 1/2

215-7701

Round

2.510

.080

.080

Form Up

3 1/2

206-8331

Square
w/Rad corners

.550
flat area

.200

.059

Form Up

3 1/2

213-9680

Rectangle
(Half-Shear)

.200 x .750

.040

.090

Form Up

1 1/4

291-2911

HALF-SHEAR PUNCHES

Diameter

Mat. thickness

Form up/down

.125

0 - .125

Form Up

HEXAGONS

.187

.249

.315

.650

CARDGUIDES

Width
(Inside)

Length
(Outside)

Height
(we can possibly deviate from this dimension -please inquire)

Angle Out

of each wall

Material
Thickness

Technical
Data

.078

2.880

.200

0 (straight up)

.048

212-5620

.080

2.880

.100

Approx 10°

.060

.104

2.750

.109

Approx 10°

.048

239-3138

.105

2.880

.200

0 (straight up)

.048

212-5621

.110

2.870

.100

Approx 10°

.060

213-7935

.141

2.750

.109

Approx 10°

.048

239-3139

.150

2.750

.116

Approx 10°

.048

272-2135